“To Build A Globally Oriented, Professionally Managed, Socially Aware and Environmentally Conscious Organization, Committed To Provide The Best In Quality Healthcare”

To Develop and Nurture the Organization Through:

• Identification of and Focus on Core Competencies
• Development of People With Requisite Expertise in Core  Competency Areas
• Continuous Improvement in all Segments of the Organization
• Value Added Research Through Collaboration, Tie-ups, Building In-house Expertise
• Effective Benchmarking With Global Standards

The manufacturing unit has three manufacturing sections viz. Ampoule manufacturing section, vial manufacturing section and ophthalmic manufacturing section. Entries to these sections are restricted. All areas are accessed through air locks. The areas are categorized in three classes viz.

The manufacturing unit has a state of the art Parenterals manufacturing department categorized in to three units

Manufacturing department ophthalmic section

Manufacturing department Vial section

Manufacturing department Ampoule section

Ophthalmic Section

Vial Section

Ampoule Section

The manufacturing unit has its own Quality Control Laboratory, which is well equipped with highly sophisticated automatic instruments like HPLC, FTIR, UV-VIS Spectrophotometer, Auto Titrator, Karl Fischer instrument etc. It has facility for microbiological analysis and Endotoxin Testing (LAL). Quality Control Department analyses all the incoming raw materials, packaging materials, conducts inprocess quality control, analyses all the batches of the finished products both chemically and microbiologically, wherever applicable. Stability tests are conducted as per ICH guidelines.

Instrumentation Section

Microbiology department

Microbiological testing is performed under Laminar Air Flow equipped with HEPA filters. The microbiology area is categorized in two classe viz. Class 100 and Class 10,000. The entry into microbiology section is restricted. The testing areas have access through air locks. There is separate testing area for sterility testing and other microbiological testing. Autoclaves are used for sterilization of glassware, media, accessories and decontamination of used media.

Control sample area

Quality Assurance section involved in implementation of good manufacturing and good laboratory practices. Its other functions include inspection of sanitation processes, general cleanliness, personal hygiene, process validation, calibration of instruments/equipments and preparation of SOP / MMFM / BMR and other documentation as well as carrying out IPQC checks in production and packing operations.

DM Water System

The plant consists of the following:
1.Multigrade sand filter
2.Activated charcoal filter
3.Cation exchanger
4.Anion exchanger
5.Mixed bed exchanger
5-micron filter
6.UV Lamp

DM plant has installed capacity to generate 1.5 M3/hour of DM water .The D.M. water after being irrigated by U.V. rays is collected in a D.M. storage tank having a storage capacity of 1000 litres. The manufacturing areas receive D.M. Water, which is pumped from the D.M. Water storage tank and passed again through a 5-micron filter. D.M. water is under continuous circulation from the storage tank to the manufacturing areas via loop.

In addition to above, the D.M. water storage tank supplies D.M. water to the distilled water plant.

WFI Water System

A four column distilled water plant using Finn Aqua technique is installed on the second floor of the injection building. The installed capacity of the plant is 150 litre per hour .The D.M water is collected in a surge tank of 250 litres from where it is preheated before reaching the first column. The column generates pure steam of infeed D.M. water, which is further condensed in the next column. The process continues in the remaining columns and pyrogen free distilled water is collected in 2000 litres jacketed storage tank. The temperature of the distilled water at the collection point is about 95°C and conductivity should be less than 1µScm-1. The distilled water is pumped through the storage tank and is passed through a 5-micron filter before reaching the user point via loop. The distilled water is kept at a temperature above 80°C by freshly generated distilled water and it is kept under circulation throughout the day. At the end of the shift the remaining distilled water is drained out.

Pure Steam Generator

Diesel Generator (D.G.) Set

Effluent Treatment Plant (E.T.P) System 

Air Handing Unit (A.H.U.) System